You Can Save Money On Your Next Metal Paint Job With These 4 Steps (2024)

Sometimes a rattle-can paint job is the best option.

By Timothy Dahl
You Can Save Money On Your Next Metal Paint Job With These 4 Steps (1)

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Many off-road parts such as bumpers, roll cages, and tire carriers come from manufacturers or custom welders in bare metal form. The same goes for metal fences, furniture, and gates. You can save some money by painting the metal yourself, but follow these steps to ensure a long-lasting paint job.

Step 1. Prep your work area and tools.

As with most paint jobs, your success rate for painting metal will be commensurate to the time you take prepping the metal for paint. Start by working in a well ventilated area and suspend your work piece from the ceiling using hooks and wire, or place it on an elevated surface such as a pair of saw horses.

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You Can Save Money On Your Next Metal Paint Job With These 4 Steps (2)

To prep and paint metal you'll need shop rags, acetone, scuffing pad, self-etching primer, and your choice of spray paint. Don't forget to wear gloves, eye protection, and a respirator mask.

You Can Save Money On Your Next Metal Paint Job With These 4 Steps (4)

Gastody Chemical Resistant Gloves

You Can Save Money On Your Next Metal Paint Job With These 4 Steps (5)

Super More Anti-Fog Protective Goggles

You Can Save Money On Your Next Metal Paint Job With These 4 Steps (6)

3M Safety Valved Respirator

Step 2. Clean the metal and let it dry.

The first step in painting metal is to thoroughly clean it. The metal might look and feel clean, but any grease, oil, dirt, or rust left on there will prevent the paint from properly adhering to the surface. Avoid using water to clean metal; instead, use a solvent such as acetone. It will dry quickly and leave a clean surface. If necessary, use a rust remover beforehand to clean surface rust. Once you've throughly cleaned the metal, try not to touch it since oil from your skin can get it dirty again.

The next step is using your scuffing pad and rub it along the entire area of the surface to be painted. This will make your self-etching primer stick to the metal even better.

You Can Save Money On Your Next Metal Paint Job With These 4 Steps (7)

Step 3. Prime.

After scuffing the metal, it's ready to be primed. Again, make sure you are in a well ventilated area and wearing proper personal protection equipment. Self-etching primer is ideal for painting metal and creates the foundation needed to bond with the paint. Follow the manufacturer's instructions on the side of the can for best results. Vigorously shake the primer can for 3 minutes. You should hear the ball rattling around inside. Spray in short smooth strokes from side to side across the metal, holding the can about 10 inches from the surface. Two coats of primer should be plenty.

You Can Save Money On Your Next Metal Paint Job With These 4 Steps (8)

Step 4. Paint the metal.

Let the primer dry thoroughly based on the manufacturers suggestion before painting. Paint is applied in a similar manner, and up to 3 coats can be used. Move the paint can swiftly to avoid runs and don't hold it one place.

You Can Save Money On Your Next Metal Paint Job With These 4 Steps (9)

Once you are done painting, you can revel in the fact that you did the job yourself and saved a few hundred dollars that a powdercoat or paint job would cost you. The great thing about a rattle-can paint job? If the paint get scuffed up on the trail, you can just spray it to fix it.

You Can Save Money On Your Next Metal Paint Job With These 4 Steps (10)

You Can Save Money On Your Next Metal Paint Job With These 4 Steps (11)

Timothy Dahl

DIY Editor

Timothy is a lifelong DIY enthusiast who is fixated on smart home tech, beautiful tools, and wrenching on his FJ62 Land Cruiser. He’s the DIY editor at Popular Mechanics and also the founder of the home improvement site, Charles & Hudson, the Webby-nominated family site, Built by Kids, and Tool Crave. When not working, you’ll find him on his board or bike enjoying the LA weather with his family and friends. Follow him on Instagram and Twitter.

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You Can Save Money On Your Next Metal Paint Job With These 4 Steps (12)

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You Can Save Money On Your Next Metal Paint Job With These 4 Steps (2024)

FAQs

What is the best way to paint metal? ›

Paint the Metal

Once the primer is completely dry, apply an even coat of paint to your freshly primed metal with a brush, roller, or paint sprayer. Let the coat fully dry, and then apply one more coat if you're using a brush or roller. If you're using a paint sprayer, repeat the process until you have three thin coats.

What are the techniques of metal painting? ›

Various techniques can be used, including brush painting, spray painting, or dipping, depending on the size and complexity of the metal object. Spray painting is often preferred for larger projects or to achieve a smooth and consistent finish.

What kind of paint works on metal? ›

Types of Metal Paint

Metal paints come in oil-based and water-based brush-on or spray-can versions. Oil-based paint is trickier to work with, but the results are longer lasting. Water-based acrylic paints can be overall more forgiving but may be difficult to find in spray form for exterior use.

How many coats of paint on metal? ›

Thus, when painting metal, you will want to use either two coats of primer and one coat of paint or three coats of paint with primer.

How do you make paint last longer on metal? ›

Prime on time.

Priming metal surfaces is very important in order to get a beautiful and highly durable paint job. But priming should be done immediately after the initial preparation phase. In Florida, timing is even more critical because metal surfaces start to rust within several days of exposure to moisture.

What is the best way to apply metallic paint? ›

Metallic paints are very similar to emulsion paints in terms of their base; they are both water-based products that need to be applied by roller, or in the case of metallic paints, also a trowel, spatula or sponge. They can also be sprayed on the wall.

What is the best paint to prevent rust on metal? ›

Rust Grip® is one of the most effective rust preventive paints that you can use in the harshest salt / salt air (marine) environments.

What is the longest lasting metal paint? ›

STEEL-IT® effectively blocks corrosion and abrasion, lasting 10+ years in most environments. Some products have additional specialty strengths. Use our paint selector to determine the best product for your requirements, and then locate a distributor in your area.

What kind of paint is permanent on metal? ›

Oil-based paint is typically seen as the gold standard when it comes to covering metal surfaces and items. That's because oil-based paints tend to adhere better to metal, offering a more long-lasting coat of color or finish.

Can I do 4 coats of paint? ›

Overall, the number of coats of paint you need depends on a variety of factors. However, as a general guideline, you should plan on applying one coat of primer, one to three coats of base coat, and one coat of topcoat to achieve a smooth, even finish.

What happens if you paint over primer too soon? ›

It's recommended to wait at least 24 hours before adding a coat of paint over your primer. Painting over it soon could cause your paint to adhere to the wall improperly, flaking and peeling.

Is it better to spray paint or brush paint metal? ›

Spray painting metal is more than a simple time-saver. It delivers a smooth finish, covers hard-to-reach spots and, most importantly, can prevent future rust and corrosion. Whether you're tackling a new project or revamping something well-loved, we've got tips to get the job done.

What paint will stick on metal? ›

As a starting point, you need to use paint specifically formulated for metal surfaces. This might be labeled as multi-surface paint or metal paint. If you don't use this paint, it will peel, blister or flake, completely ruining your finish.

What is the best tool to paint metal with? ›

In general, a paint roller and/or paint brush will accomplish the thickest, most even coat of paint on metal objects with large surface areas. Spray paint is usually the better option for objects like furniture that have many crevices and hard-to-reach places.

How to paint metal without brush marks? ›

Painting Techniques to Avoid Brush Marks

Paint Application: Apply paint in thin layers. Thick layers tend to leave marks. Brushing Technique: Use long, even strokes. Avoid over-brushing, which can leave marks and uneven texture.

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